Solid Body Electric Lap Steel Guitar

After the success of my acoustic guitar project I've been spurred on to make a solid body version. I bought some stunning curly maple a while ago and this project will be perfect for it.

I've decided to go for "Les Paul" style construction - mahogany topped with a curly maple top, rosewood fingerboard with some nice inlays and twin humbuckers. But I want the guitar to have a lot of the character and feel of the acoustic, so I'm adding in designs features from that. Let's see how I do.

Started 23rd April, 2009

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I started by planing down the mahogany for the body. One centre strip for the neck with two pieces glued either side for the body.
I glues the side on one at a time to make life easier - things get a bit slippery when the glue goes on.

It can be difficult to clamp the cut away areas so keep the off cuts to give the clamps something to hold.

With the glue dry (I'm using five minute poly) I put it through the planer to level things out. Time to start working out the shape and making templates.
I jointed the bookmatched maple for the top using a handplane and then glued them together.

I had to work around an unsightly knot in the maple, but it should look stunning!

 

I removed the majority of the waste on the band saw. I will be hollowing out some of the body before I glue on the maple cap to lighten the guitar and also give it more of an acoustic character to the sound.
With the top dry I roughly trimmed it to size.
Then it was time to start hollowing out the body. I used a 30mm forstner bit to do the hogging.
Checking I don't go too deep I removed material from areas away from the pickups, bridge, etc., cleaning up with a chisel. The area where the controls will be sited I will remove from the rear, so left this for now.
To ensure the maple staying exactly in place during glue-up I drilled two holes through for dowels. These are placed in the pick-up cavities, so will be removed later.
Then its into the vacuum bag to glue the top on.
An hour later and its ready! Now to start laying out the final shape.

Look at that maple! It is going to be awesome once the finish goes on!

After trimming the body to final shape I cleaned up the edges on the disc and spindle sander. Then a roundover bit in the router softened the back edges.
Looking good - I laid out the nut, bridge and headstock.
After roughing out the headstock shape on the bandsaw I then trimmed it down to size and curved it into the neck.

 

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